by Jp
Welcome to the Factory Futures Podcast! Join us as we dive into the world of innovation and best practice in manufacturing. We sit down with industry leaders in reliability, operations, and production with a mission to uncover the new technologies making a real impact, driving performance, and enhancing profitability of your site. We explore the leadership journeys of our guests, learning from their challenges, and gain from their insights. Subscribe on your favourite app to stay ahead of the curve with our latest episodes. Thanks for listening, and enjoy the show.
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April 14, 2025
<p>Show notes </p><p><br></p><p>Get the checklist Jeff mentioned : https://info.peopleandprocesses.com/planning-checklist-podcast</p><p><br></p><p>Follow Jeff on LinkedIn : <a href="https://www.linkedin.com/in/jeffshiver/">https://www.linkedin.com/in/jeffshiver/</a></p><p><br></p><p>Summary</p><p><br></p><p>In this conversation, Jeff Shiver shares his extensive experience in maintenance and reliability, discussing common mistakes organisations make, effective strategies for improvement, and the importance of planning and scheduling. He emphasises the need for a solid foundation in maintenance practices, the role of kitting and staging in efficiency, and the significance of avoiding delays. Jeff also highlights the importance of understanding criticality in maintenance and how to change relationships with maintenance teams to foster better collaboration and outcomes.</p><p><br></p><p>Chapters</p><p><br></p><p>05:46 Jeff Shiver's Journey in Reliability</p><p>08:35 Impact of Maintenance on Business Viability</p><p>10:59 Common Reliability Mistakes in Organizations</p><p>13:55 Understanding Maintenance Strategies</p><p>16:30 The Importance of Kitting and Staging</p><p>19:07 Avoidable Delays in Maintenance Execution</p><p>22:10 The Role of Planning and Scheduling</p><p>24:28 Precision Maintenance and Avoiding Defects</p><p>27:26 Building Effective Partnerships with Production</p><p>30:07 Prioritising Maintenance Work</p><p>32:15 The Impact of Reactive Work on Planned Maintenance</p><p>35:00 Evaluating the Value of Preventive Maintenance</p><p>42:39 Improving PM Programs for Better Efficiency</p><p>45:45 Criticality and Its Role in Maintenance Strategies</p><p>50:43 Changing the Relationship with Maintenance</p><p><br></p><p><br></p><p>Takeaways</p><p><br></p><ol><li>Jeff Shiver has over 20 years of experience in maintenance and reliability.</li><li>Many organizations still make basic reliability mistakes.</li><li>Effective maintenance strategies require proper planning and scheduling.</li><li>Kitting and staging are crucial for efficient maintenance execution.</li><li>Reactive maintenance is more costly and less safe than planned maintenance.</li><li>PMs should address likely failure modes to add value.</li><li>Criticality in maintenance should focus on where the organisation is losing money.</li><li>Inversion thinking can help prevent issues before they arise.</li><li>Common sense practices are often overlooked in maintenance.</li><li>Engaging technicians in the PM process leads to better outcomes.</li></ol><p><br></p>
February 17, 2025
<p>Summary</p><p>In this episode, Simon Murray, a maintenance coach, discusses the three stages of maintenance and reliability, the common challenges faced by organisations, and the importance of leadership investment in reliability. </p><p><br></p><p>He introduces his training programs designed to help organisations improve their maintenance practices and shares insights on common pitfalls in maintenance management. </p><p><br></p><p>The conversation emphasises the need for data-driven decision-making and the importance of aligning maintenance goals with overall business objectives.</p><p><br></p><p>Chapters</p><p><br></p><p>00:00 Introduction to Simon Murray and His Work</p><p>04:35 Understanding the Three Stages of Maintenance</p><p>08:27 Industry Insights and Challenges</p><p>12:05 Overcoming Leadership Resistance to Reliability Investments</p><p>20:37 Exploring Simon's Key Programs</p><p>30:11 Steps to Achieve Maintenance Excellence</p><p>35:03 The Seven Deadly Sins of CMMS</p><p>38:59 Advice for Leaders in Maintenance and Reliability</p><p><br></p><p>Takeaways</p><p>Maintenance is a journey through three stages: reactive, reliability, and asset management.</p><p>Leadership often resists investing in reliability due to a lack of understanding of its value.</p><p>Data is crucial for justifying maintenance investments to leadership.</p><p>Maintenance teams need to communicate effectively with operations to create joint schedules.</p><p>Training programs should be tailored to the specific needs of organisations at different stages.</p><p>Common pitfalls include poor CMMS setup and lack of clear workflows.</p><p>It's essential to measure and report on the value of maintenance activities.</p><p>Continuous improvement requires a cultural shift within organisations.</p><p>Maintenance managers should focus on both technical and leadership skills.</p><p>Building a community of maintenance managers can provide valuable support and networking opportunities.</p><p><br></p><p><br></p>
January 22, 2025
<p>In this episode of the Factory Futures Podcast, I am joined by Rafe Britton to dive deep into the critical role of lubrication in industrial operations, with a special focus on the food and beverage industry. </p> <p>We discuss the common challenges faced in lubrication practices, the importance of condition monitoring, and emerging innovations in lubrication technology. </p> <p>Rafe shares insights into the frequent mistakes made in lubrication management, practical tips for improvement, and the long-term benefits of adopting best practices and proper training.</p> <p><br></p> <p><strong>Link to the assessment Rafe refers to :</strong></p> <p>The Lubrication Excellence Framework Quiz : </p> <p>1. Naviguate to https://lubrication.expert/ --> </p> <p>2. Right below the header, a click on the button that reads "Start your 5 minute Assessment"</p> <p>3. Enter your details</p> <p><br></p> <p><strong>Some key take-aways</strong></p> <ol> <li>Welcome and New Year’s Wishes: Kick off 2025 with a focus on improving reliability through lubrication.</li> <li> Universal Need for Lubrication: If it moves, it likely requires proper lubrication.</li> <li>Contamination Challenges: 80% of machine failures stem from contamination-related issues.</li> <li>Impressive ROI: Investing $1 in lubrication can return up to $40 in value through reduced failures and downtime.</li> <li>Food-Grade Safety: Food-grade lubricants ensure incidental contact is safe and meet regulatory standards.</li> <li>Common Errors: Mixing incompatible lubricants is a frequent and costly mistake.</li> <li>Viscosity Is Key: One of the three most crucial properties of any lubricant.</li> <li>Training Resources: A wealth of online courses and materials are available to improve lubrication knowledge. </li> </ol> <p><br></p> <p><br></p> <p>Chapters & Timestamps</p> <p>00:00 – Introduction to Lubrication Expertise<br>08:12 – The Importance of Lubrication in Industry<br>12:38 – Challenges in Food and Beverage Lubrication<br>19:01 – Procurement Issues in Lubrication<br>23:01 – Improving Lubrication Practices<br>27:58 – Asset Management and Lubrication Standards<br>30:30 – The Selection Process in Lubrication<br>32:47 – Inspection and Condition Monitoring<br>34:44 – Understanding Lubrication Systems<br>35:41 – Greasing Techniques and Tools<br>39:38 – Auto Lubrication Systems<br>43:16 – Common Mistakes in Lubrication Practices<br>46:50 – Emerging Technologies in Lubrication<br>49:46 – Educational Resources for Lubrication Knowledge</p> <p>Podcast Episode: The Essential Role of Lubrication in IndustrySummaryKey TakeawaysEpisode Chapters</p>
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